Rockwell-automation 1560E SMC Flex Smart Motor Controller Manual do Utilizador descarregar pdf (Página 144)

9-26 Troubleshooting

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Heatsink Assembly

Snubber Capacitor

Gate Driver Boards

Frame Assembly

Snubber Resistors

Sharing Resistors

Snubber Capacitor

Heatsink Assembly

Snubber Capacitor

Gate Driver Boards

Frame Assembly

Snubber Resistors

Sharing Resistors

Snubber Capacitor

Figure 9.19 – Power Module Assembly (one phase) • 5500/6900 V, 600 A

1 2 ... 139 140 141 142 143 144 145 146 147 148 149 ... 197 198

Medium Voltage 1
SMC Flex™ 1
Motor Controller 1
Important User Information 2
Table of Contents 3
Installation Chapter 2 4
Programming Chapter 4 5
Metering Chapter 5 Page 6
Options Chapter 6 6
Diagnostics Chapter 7 6
Communications Chapter 8 6
Maintenance Chapter 10 7
Appendix D Spare Parts 8
Appendix E Accessories 8
1560E-UM050B-EN-P - June 2013 10
Product Overview 11
1560E – Retrofit Controller 12
SMC-Flex™ Control Module 12
Figure 1.1– Soft Start 13
Selectable Kickstart : 14
Current Limit Start ; 14
Dual Ramp Start : 15
Full Voltage Start 15
Preset Slow Speed 16
Product Overview 1-7 17
Soft Stop 18
Overload 19
Protection and Diagnostics 20
Underload : 21
Undervoltage ; 21
Overvoltage ; 21
Ground Fault 23
Table 1.A –PTC Input Ratings 25
Excessive Starts/Hour 27
Overtemperature 27
Figure 1.14 – DPI Location 28
Pump Control Option 29
1-20 Product Overview 30
Braking Control Option 31
Power Module 32
Interface Board 33
1-24 Product Overview 34
Product Overview 1-25 35
1-26 Product Overview 36
Product Overview 1-27 37
1-28 Product Overview 38
1-30 Product Overview 40
Product Overview 1-31 41
1-32 Product Overview 42
Product Overview 1-33 43
Product Overview 1-35 45
1-36 Product Overview 46
Product Overview 1-37 47
1-38 Product Overview 48
Installation 49
2-2 Installation 50
Mounting 51
Grounding Practices 52
(with LV panels not shown) 54
Installation 2-7 55
Installation 2-9 57
Power Connections (cont.) 58
Bulletin 1503E 59
2-12 Installation 60
Installation 2-13 61
2-14 Installation 62
Installation 2-15 63
Surge Arrestor Protection 64
Two-speed Motors 65
Multi-motor Protection 65
EMC Compliance 66
Wire Size Torque 67
0.75 to 2.5 mm 67
2-20 Installation 68
Commissioning Procedure 69
System Characteristics 70
MV SMC-Flex™ Module 71
3-4 Commissioning Procedures 72
Commissioning Procedures 3-5 73
3-6 Commissioning Procedures 74
Figure 3.3 – Interface PCB 75
3-8 Commissioning Procedures 76
Milliseconds 77
Control Function Tests 78
Programming 81
Programming Menu (cont.) 82
Programming 4-3 83
Table 4.A 84
Parameter Linear List 84
Programming 4-5 85
EscEsc SelSel 86
Using Parameter Management 87
(Dual Ramp) 90
Parameter Option 91
Starting Mode 91
Full Voltage 91
Basic Setup (cont.) 92
Undervoltage u 94
Overvoltage u 94
Underload v 94
Motor Data Entry 95
4-16 Programming 96
Metering 97
Viewing Metering Data 98
Human Interface Module 100
Programming Parameters 102
Options 6-5 103
6-6 Options 104
Diagnostics 105
7-2 Diagnostics 106
Table 7.A 107
Fault Code Cross-Reference 107
7-4 Diagnostics 108
Communications 109
Keypad Description 110
Communications 8-3 111
Control Enable 112
Communications 8-5 113
Loss of Communication and 114
Network Faults 114
Table 8.E 115
SMC-Flex Bit Identification 116
Scale Factors for PLC 117
Communication 117
Rules for Using DataLinks 118
Troubleshooting 119
: Prestart fault indication 121
Troubleshooting 9-5 123
9-6 Troubleshooting 124
Voltage Feedback Circuit 125
Voltage-Sensing Board 126
Replacement 126
Figure 9.3 – IGDPS Board 127
9-10 Troubleshooting 128
Troubleshooting 9-11 129
SCR Replacement Procedure 131
Power Circuit 132
Troubleshooting (cont.) 132
Troubleshooting 9-15 133
Troubleshooting 9-17 135
Figure 9.6 – Heatsink Clamp 136
Troubleshooting 9-19 137
Figure 9.9 – Heatsink Clamp 138
Troubleshooting 9-21 139
Troubleshooting 9-23 141
9-24 Troubleshooting 142
Troubleshooting 9-25 143
Snubber and Resistor Circuit 145
VOLTAGE FEEDBACK 146
Troubleshooting 9-29 147
9-30 Troubleshooting 148
Troubleshooting 9-31 149
9-32 Troubleshooting 150
Troubleshooting 9-33 151
9-34 Troubleshooting 152
Troubleshooting 9-35 153
9-36 Troubleshooting 154
Troubleshooting 9-37 155
9-38 Troubleshooting 156
Troubleshooting 9-39 157
9-40 Troubleshooting 158
Maintenance 159
Vacuum Bottles 160
Terminals 160
Solid-State Devices 161
Static-Sensitive Items 161
Final Check Out 161
10-4 Maintenance 162
Environmental Considerations 163
Appendix A 165
A-2 Specifications 166
Bulletin 1560E 169
Bulletin 1562E 169
Description Specifications 170
Description 172
Parameter Information 173
Parameter Information B-3 175
B-4 Parameter Information 176
1560E and 1562E Relay Control 177
SMC-Flex module 178
Spare Parts 187
Table D.2 188
Spare Parts D-3 189
Table D.4 190
Table D.6 192
Table D.7 193
Accessories 194
Table D.8 194
E-2 Accessories 196

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